Electromobility and its challenges: the quest for extended range and reduced weight

There is little doubt that electromobility is going to play an increasingly important role in powering our future transportation. There are however, challenges to be overcome if e-mobility is to reach its full potential. Key amongst these are vehicle range, and the weight associated with on-board battery packs. The latest developments in battery technology have significantly extended the useable range of electrically powered vehicles, however alongside these gains has been the challenge faced by manufacturers of reducing the weight of the vehicle structure to maximise the performance from the batteries.

Lighter vehicles, new manufacturing challenge

The common approach being taken by many manufactures is that of replacing the conventional steels used in body construction with a range of lightweight materials including new metal alloys, aluminium, composites, and lightweight plastics. However, the use of these alternative materials brings with it a requirement for new levels of flexibility to cater for the different processes and technologies being used.

Robotic tool changers enhance flexibility in modern auto manufacturing

This is where automatic robot tool changing systems come into their own, where either a component requires multiple processing stages or where different parts need to be gripped and handled through the production line. The ability to be able to quickly and dynamically change processes also provides the agility required to meet the demands of today’s automotive manufacturing sector, where there is a growing trend in certain areas towards a higher mix – lower volume environment which requires on-the-fly tool and process changes.

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Transforming electric vehicle manufacturing through innovative robotic tool changers and lightweight construction techniques.