OPAL multi-layer leasing machine

A perfect 1:1 lease is the basis for excellent working perfor¬mance in drawing-in and warp tying process. Stäubli offers the OPAL multi-layer leasing machine for the insertion of two 1:1 leases into one warp sheet, which may consist of one or more and up to eight yarn layers separated by separation cords.

OPAL is ensuring a perfect yarn order and sequencing of yarn colours which makes this automation solution the perfect companion for creative designers in the shirting industry processing fancy warps.

MAIN FEATURES

Available for three warp widths: up to 230 cm, up to 280 cm, up to 360 cm
Insertion of two 1:1 leases into one warp sheet
Yarn sequencing (yarn type and/or colour) in exact accordance with the style repeat
Yarn separation process by vacuum gripper (no separation needle)
Simple, sure and fast subsequent processing of the warp
Optimal ergonomics, pictograms, and context-sensitive assistance messages support operating personnel in handling and programming

MAIN BENEFITS

Automation of manual / semi-automatic processes
Optimum utilisation of automatic drawing-in machines and tying machines
Preparation of high-quality warp sheets
Minimum space requirements
Easy integration into any weaving mill

YARN TYPES

Staple fibre yarns, filament yarns
Nm 3 - 1,125 / Tex 333 - 0.9 / Denier 3,000 – 8

APPLICATION AND RESULTS

Uni-coloured warp, single yarn layer

Uni-colour filament or cotton warp, single layer, from the assembly machine. Optional “Colour Repeat Management” is unnecessary.

Mixed-coloured warp, multiple yarn layers

Mixed-coloured cotton warp with 8 layers, 1 of which is multicoloured. The 8 layers are separated by separating cords. Optional “Colour Repeat Management” is necessary.

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Stäubli in India

OPAL multi-layer leasing machine

MAIN FEATURES

MAIN BENEFITS

YARN TYPES

APPLICATION AND RESULTS

Uni-coloured warp, single yarn layer

Mixed-coloured warp, multiple yarn layers

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